PACKAGING LINE DESIGN

UKES has decades of experience designing packaging lines, for a wide range of product types. This extensive knowledge has generated development design guidelines for packaging lines that are used by companies worldwide.

A wide ranging approach is taken, whereby UKES will incorporate within their design the following concepts:

  • Line layouts
  • Hygienic design details
  • Access considerations to equipment and line for both operators and support equipment
  • Product Accumulation and Recovery to promote continuous operation between batch packing stages
  • Product conditioning prior to entering final pack format
  • Label Application (wet & self adhesive) and Coding formats
  • Line Balancing, and identification of the critical stage, which is the overall "rate determining step".
  • Line Control Philosophy incorporating SCADA management control systems if required.
  • Package Options and Combinations to allow multi-format SKU's generated from the same core process
  • Palletisation and Bulk Take-off arrangements including transfer to ASRS
  • Equipment Features which are complimentary to the unit product configuration
  • Industry best practise  applied to improve change-over times and double handling of materials.
  • Infrastructure Requirements

UK Engineering Services have extensive experience designing different packaging formats:

Wet labelling ~ Self Adhesive Labelling ~ Foils/Speciality finishes ~ Tamper-Evident ~ Multipack Case ~ Tray & Shrinkwrap ~ Crates & Returnable Packaging ~ Palletising ~  Case to Live Storage

The objective is to achieve line efficiencies of 85-95%, with individual pieces of equipment operating at 95-99% performance level. UKES’ success has been that these techniques realise such efficiencies in the field.

Many companies spend most of their time developing a suitable layout often without giving appropriate consideration to all these elements and incorporating these within their specification and order documentation.

© 2009 UK Engineering Services